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YASKAWA AC Drive A1000[ CIMR-AA□A□□□□ ]

YASKAWA AC Drive A1000

The Birth of Yaskawa's Ace Drive
Offering limitless possibilities....

A top quality drive: silent, beautiful, and incredibly powerful. Perfectly designed functions open a new field with A1000. Integrating the latest vector control technology in a general-purpose drive with the performance of a higher order demanded by the drives industry.


Features

Feature 1Motor Drive Performance Leading the Pack

The Most Advanced Drive Technology
  • Capable of driving any kind of motor.
    A1000 runs not only induction motors, but also synchronous motors like IPM and SPM motors with high performance vector control.
  • Minimize equipment needed for your business by using the same drive to run induction and synchronous motors.
  • Switch easily between motor types with a single parameter setting.
    Figure
Positioning Capability without External Devices (Available soon)
  • Use an IPM motor to perform position control-without motor feedback.
    Electrical saliency in IPM motors makes it possible to detect speed, direction, and rotor position without the use of extraneous sensors.
  • Precision positioning functionality without an upper controller.
    Visual programming in DriveWorksEZ eliminates the need for external controllers by giving the user the power to create customized functions such as position control.
    Figure
Cutting-Edge Torque Characteristics
  • Powerful torque at 0 Hz, without the use of sensors or feedback devices
    Until recently, sensorless control has been out of reach for synchronous motors. Now A1000 provides powerful starting torque algorithm without relying on pole sensors or motor feedback.
  • High-performance current vector control achieves powerful starting torque with an induction motor.
    Figure

    • Torque characteristics
      [Advanced Open Loop Vector with an IPM motor]
      Figure

    • Comparing the speed control range
      [Advanced Open Loop Vector with an IPM motor]
      Figure

      Figure
Loaded with Auto-Tuning Features
  • Auto-Tuning features optimize drive parameters for operation with induction motors as well as synchronous motors to achieve the highest performance levels possible.
  • Perfects not only the drive and motor performance, but also automatically adjusts settings relative to the connected machinery.
    • A variety of ways to automatically optimize drive settings and performance
      Figure

  • Brand-new Auto-Tuning methods.
    A1000 continuously analyzes changes in motor characteristics during run for highly precise speed control.
Smooth Operation
  • Smooth low speed operation thanks to even better torque ripple suppression.
    • Comparing torque ripple at zero speed
      Figure
Tackling Power Loss and Recovery
  • A1000 offers two ways to handle momentary power loss.
  • A1000 is capable of handling momentary power loss with sensorless control for induction motors as well as synchronous motors.
    • Speed Search
      Easily find the speed of a coasting motor for a smooth restart.
      Applications : Perfect for fans, blowers, and other rotating, fluid-type applications.
      Figure
    • KEB Ride-Thru
      Keep the motor running without allowing it to coast.
      Applications : Highly recommended for film lines, textile machinery, and other applications requiring continuous operation.
      Figure

      Note: Separate sensor to detect power loss are required. The drive may trip depending on load conditions, and the motor coast to stop.

  • A1000 lets you ride through a power loss for up to 2 seconds.*
    ·Crucial for semi-conductor manufacturers
    ·No need to purchase or wire up a separate back-up power supply
    ·Capable of detecting and outputting an undervoltage signal during power loss

    * Option available for certain models.


Feature 2The Drive for a Greener World

Next-Generation Energy Saving
  • Loaded with the most advanced energy-saving control technology
    Energy-Saving control makes highly efficient operation possible with an induction motor.
  • Amazing energy saving with a synchronous motor
    Combining the high efficiency of a synchronous motor along with A1000's Energy-Saving control capabilities allows for unparalleled energy saving.
    • Efficiency using a motor drive
      Example shows a 200 V 3.7 kW drive in a fan or pump application.
      Figure
    • Examples of energy saving with drives
      Figure
Protective Design
  • A variety of protective designs are available to reinforce the drive against moisture, dust, oil mist, vibration, corrosive sulfur gas, conductive particles, and other harsh environments.
  • IP54 drip-proof and dustproof options are also offered.*

    * Available soon

RoHS
  • All standard products are fully compliant with the EU' s RoHS directive.
    RoHS
Noise Reduction
  • A1000 uses Yaskawa's Swing PWM function to suppress electromagnetic and audible motor noise, creating a more peaceful environment.
    • Comparing our former product line with our new Swing PWM feature
      Figure

      Note: Calculated by comparing peak values during noise generation

Suppressing Power Supply Harmonics
  • A DC reactor minimizes harmonic distortion, standard on drives 22 kW and above.
  • Take further steps to prevent harmonic distortion with 12-pulse and 18-pulse rectifier options.*

    * Available soon. Requires a separate 3-winding or 4-winding transformer.

Safety Regulations
  • All models have a Safe Disable function to stop the motor in accordance with EN954-1 safety category 3, IEC/EN61508 SIL2 requirements.
  • An External Device Monitor (EDM) function has also been added to monitor the safety status of the drive.
    • Safe Disable wiring example
      A1000 is equipped with 2 input terminals and a single output terminal for connecting a safe disable device.
      Input: Triggered when either terminal H1 or H2 opens.
      Output: EDM output monitors the safety status of the drive.
      Figure
Controlled Stop Despite Power Loss
  • Should a power outage occur, A1000 can bring the application to controlled stop quickly and safely using the KEB function.
    • Quickly ramp to stop with KEB function
      Applications : Perfect for spindle drive application and film production lines where stopping methods are crucial to the application to reduce production cost.
Figure
Figure
Figure

Feature 3Transforming the Application Installation with Unparalleled Performance

Even More and More Compact
  • Yaskawa continues to make applications even smaller by combining the world's smallest drive in its class with the light, efficient design of a synchronous motor.
    • Comparing drive dimensions
      Example: 400 V Class 75 kW
      Figure

    • Comparing motor dimensions
      Example shows a 200 V 3.7 kW motor
      Figure

  • Use Side-by-Side installation* for an even more compact setup.

    * For models up to 18.5 kW.

  • Finless models* also available.

    * For release soon

  • Dual Rating allows for an even more compact setup
    Each drive lets the user choose between Normal Duty or Heavy Duty operation. Depending on the application, A1000 can run a motor an entire frame size larger than our previous model.
    • Select the drive rating that best fits the application needs
      Figure

      Note: Always select a drive with a current rating greater than the motor rated current.

Customize Your Drive
  • DriveWorksEZ visual programming tool with all models
    Simply drag and drop icons to completely customize your drive. Create special sequences and detection functions, then load them onto the drive.
    • Program a customized sequence
      Example: Sensorless positioning control function (Available soon)
      Figure
    • Create customized detection features
      Example: Machine weakening analysis using torque pulse detection
      Figure
  • USB for connecting to a PC
    • USB port lets the drive connect to a PC
      Figure

      Note: Drives are also equipped with an RJ-45 comm. port that takes the existing WV103 cable used in Yaskawa's previous models. Simply remove the operator keypad for to the RJ-45 connector.

Breeze-Easy Setup
  • Immediate setup with Application Presets
    A1000 automatically sets parameters needed for most major applications. Simply selecting the appropriate application instantly optimizes the drive for top performance, saving enormous time setting up for a trial run.
    Figure
    • Example using Application Presets
      Selecting "Conveyor" optimizes five parameter settings so the drive is ready to start running your conveyor application immediately.
      Figure
Variety of Braking Functions
  • Overexcitation deceleration capabilities bring the motor to an immediate stop without the use of a braking resistor.
  • All models up to 30 kW are equipped with a braking transistor for even more powerful braking options by just adding a braking resistor.
    Figure
All Major Serial Communication Protocols
  • RS-422/485 (MEMOBUS/Modbus at 115.2 kbps) standard on all models.
  • Option cards available for all major serial networks used across the globe: PROFIBUS-DP*, DeviceNet*, CC-Link*, CANopen*, LONWORKS*, MECHATROLINK*, among others.

    * Registered trademarks of those companies. LONWORKS and MECHATROLINK for release soon

  • Less wiring and space-saving features make for easy installation and maintenance.
Ten Years of Durable Performance
  • Cooling fan, capacitors, relays, and IGBTs have been carefully selected and designed for a life expectancy up to ten years.*

    * Assumes the drive is running continuously for 24 hours a day at 80% load with an ambient temperature of 40℃.

Motor Life
  • Thanks to relatively low copper loss in the rotor and a cool shaft during operation, synchronous motors have a bearing life twice that of induction motors.
Performance Life Monitors
  • Yaskawa's latest drive series is equipped with performance life monitors that notify the user of part wear and maintenance periods to prevent problems before they occur.
    • Drive outputs a signal to the control device indicating components may need to be replaced
      Figure
The First Terminal Board with a Parameter Backup Function
  • The terminal block' s ability to save parameter setting data makes it a breeze to get the application back online in the event of a failure requiring drive replacement.
    • A1000 Terminal Block
      Figure
Engineering Tool DriveWizard Plus
  • Manage the unique settings for all your drives right on your PC.
  • An indispensable tool for drive setup and maintenance. Edit parameters, access all monitors, create customized operation sequences, and observe drive performance with the oscilloscope function.
  • The Drive Replacement feature in DriveWizard Plus saves valuable time during equipment replacement and application upgrades by converting previous Yaskawa product parameter values to the new A1000 parameters automatically.
    • Drive Replacement Function
      Figure

      Note: To obtain a copy of DriveWizard Plus, contact a Yaskawa representative.

Parameter Copy Function
  • All standard models are equipped with a Parameter Copy function using the keypad that allows parameter settings to be easily copied from the drive or uploaded for quick setup.
  • A USB Copy Unit is also available as an even faster, more convenient way to back up settings and instantly program the drive.

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